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ZMT3000 / ZMT1000 In-Line Laser Marking Machine

ZMT3000 / ZMT1000 In-Line Laser Marking Machine

The ZMT3000 / ZMT1000 In-Line Laser Marking Machine by SEPRAYS is a cutting-edge solution for high-speed, precise, and automated marking needs in the electronics manufacturing industry. It is designed to integrate seamlessly into Surface Mount Technology (SMT) production lines or function as a standalone workstation, offering flexibility and efficiency for a range of marking tasks. Here are some key features:

  • Versatile Platform Design: The ZMT3000 features a unified platform structure that can accommodate various types of laser heads, allowing for quick and easy swaps to meet diverse marking requirements on components like CM card slots, PCB white/green boards. This flexibility ensures compatibility with different materials and marking complexities.
  • CCD Industrial Camera for Precise Positioning: Equipped with a high-resolution CCD camera, the machine ensures accurate positioning for marking. Optional typing and reading capabilities in tandem enhance process control and reduce errors.
  • High-Speed Motion System: Utilizing a high-speed X-Y axis motion module, the laser marking system can swiftly move across the workpiece, enabling rapid yet precise marking operations, which is crucial for high-volume production.
  • Automatic Width Adjustment and Flip Mechanism: The machine’s track supports automatic width adjustment to cater to varying PCB sizes, minimizing setup time. An optional internal flip mechanism further enhances productivity by allowing for double-sided marking without manual intervention.
  • Robust Frame Construction: Built with a high-rigidity, single-piece frame, the ZMT3000 provides stability during high-speed operations, ensuring consistent marking quality and longevity of the equipment.
  • SMEMA Interface for Seamless Integration: With a standard SMEMA interface, the ZMT3000 can be effortlessly integrated into existing SMT lines, promoting a smooth flow of production and minimizing downtime.

Contact SEPRAYS today, you can explore how the ZMT3000 In-Line Laser Marking Machine can elevate your manufacturing capabilities. Whether you need to mark 1D/2D codes, text, or other critical information onto PCBs, this machine promises to deliver speed, precision, and automation, aligning perfectly with smart manufacturing principles.

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Project ZMT3000 / ZMT1000
Laser CO2/Fiber Optic/UV
Average power 5W(CO2)/20W(Fiber)/5W(UV)/10W(UV)
Wavelength 10.6μm (CO2) / 1064nm (fiber optic) / 355nm (UV)
Cooling Method Forced air/water cooling (for 10W UV)
Minimum line width Less than 0.1mm
Repeatability ±0.025mm
Input/output conveyor speed 0-200mm/s
XY axis movement speed 0-500mm/s
Size range of 2D code 1-1.3mm x 1-1.3mm – 6mm x 6mm, minimum size related to light source
Engravable 2D code system QR/DataMatrix
XY platform movement range 490mm×630mm
Board size range 50mm×50mm-450mm×450mm
Board thickness range 0.5-4mm
Working height 900±20mm
Positioning method Mechanical positioning and CCD camera positioning
Software Function With laser engraving bright code and dark code function; with 2D code reading function, can recognize 2-6mm 2D code;
With the function of anti-repeat code and complementary code; with the function of detecting BadMark; with the function of customizing code rules.
Options Same typing and same reading, reserved hardware structure / 2D code recognition grading function;
Operating power 220VAC,50/60Hz,2000VA
Weight 700kg
Appearance size (length/width/height) 1500mm×1064mm×1550mm / 1410mm×975mm×1550mm

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

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