ZM520 Secondary Dedusting Machine
ZM520 Secondary Dedusting Machine
The ZM520 Secondary Dedusting Machine is an efficient cleaning solution specifically designed for PCBs after the board cutting process. This equipment is easy to operate and effectively controls noise.
Use it for secondary dust removal of PCB boards after depaneling.
Operate easily with low noise.
Equip with a negative – pressure dust – collecting box and a high – efficiency filtering system.
For manual single – point dust removal, place dusty PCB boards on anti – static fixtures and send them into the equipment.
When the sensor detects the PCB boards, make three dust – removal methods (ionic air knife, ionic air gun, natural air duct) operate simultaneously, and select the dust – removal method manually. Adjust the air intake size manually, and have an air – filtering system to ensure the discharged air meets the workshop’s air – cleanliness requirements.
Contact us to start efficient dust removal after PCB depaneling.
Item | ZM520 Secondary Dedusting Machine |
Dimensions of dedusting range |
Length 560mm,Width480mm |
Dedusting height | 300mm |
PCB dedusting fixture | Single-layer fixture |
PCB loading and unloading methodPCB | Manual |
Dedusting start | Induction start |
Dedusting mode | Options:
Negative pressure dust removal by closing the door. Negative pressure dust removal by opening the door. |
Natural wind | Multiple dust removal air outlets (standard) |
Ionizer | Quantity as required (option) |
Ionic Air Knife | Quantity as required (option) |
Operation interface |
Automatic program button-type operation interface |
Dust collection air volume | 750m³/h |
Power Requirement | AC 220V、single-phase、50HZ、1.2 KW |
Air Source Requirement |
0.5~0.7MPa,160L/min |
Dimensions |
L650*W700*H1200 |
Weight | Approximately 135Kg |
Equipment Performance: Secondary dedusting results in cleaner products and an increased pass rate. A high – power, strong – suction dust collector effectively removes dust generated during board depaneling. The noise – reducing, thickened tabletop is equipped with LED lights and a built – in low – noise fan.
Equipment Introduction
The ZM520 Secondary Dedusting Machine is an efficient cleaning solution specifically designed for PCBs after the board cutting process. This equipment is easy to operate and effectively controls noise.
Its core features are as follows:
- Vacuum – Negative Pressure Dust CollectionTechnology: Equipped with a vacuum pressure dust collection box combined with a high-efficiency filtering system, ensuring that dust is completely captured and does not pollute the air in the workshop.
- Intelligent Start-up Modes: Compatible with two start-up modes, namely the door closing induction start and the front door blocking induction start, flexibly adapting to different operating habits.
- Diverse Dust Removal Methods: It provides three dust removal methods, including the ion air bar, ionizer, and natural air duct. These can be manually selected according to actual needs to achieve precise dust removal.
- Manual Adjustment and Air Purification: The intake air volume can be manually adjusted to meet the requirements of different dust removal intensities. Meanwhile, the built-in air filtration system ensures that the exhaust air meets the cleanliness standards of the workshop.
Equipment Performance
- Excellent Cleaning Effect: After the secondary dust removal by the ZM520, PCBs are cleaner, significantly improving the product qualification rate.
- Powerful Dust Collection Capacity: Equipped with a high-power and strong suction dust collector, effectively removing all the dust generated during the board cutting process.
- Noise Reduction and Lighting Design: The thickened tabletop has noise reduction treatment, and it is equipped with LED lighting lamps and a built-in low-noise fan, providing a comfortable working environment for operators.
Usage Method:
- Preparation Stage: Ensure that the ZM520 secondary dust removal machine is correctly connected to the power supply and in a standby state.
- Placing the PCB Board: Gently place the PCB board that has completed the cutting process on the tabletop of the dust removal machine.
- Selecting the Dust Removal Method: Manually select the appropriate dust removal method (ion air bar, ion air gun, or natural air duct) according to actual needs.
- Starting Dust Removal: Close the door or block the front door to trigger the sensor, and the equipment will automatically start the dust removal process.
- Completion and Removal: After the dust removal is completed, open the door and take out the clean PCB board, preparing for the next round of operation.
With its features of high efficiency, intelligence, and ease of use, the ZM520 secondary dust removal machine has become an ideal choice for cleaning PCBs after the board cutting process, helping enterprises improve product quality and production efficiency.
PCB Separator For Different Kinds of Industries
These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.
Single-Sided PCBs
PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.
Recommended Machines:
PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.
Double-Sided PCBs
PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.
Recommended Machines:
PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
Multilayer PCBs
PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.
Recommended Machines:
Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.
Rigid PCBs
PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.
Recommended Machines:
Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.
Flexible PCBs (FPCBs)
PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.
LED PCBs
PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.
Recommended Machines:
Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.
Rigid-Flex PCBs
PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.
Industries: Aerospace, defense, medical devices, and consumer electronics.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact.
Aluminum-Based PCBs
PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.
Recommended Machines:
PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.