Name: ZM500 Automatic Stencil Inspection Machine - Seprays
Price: 1.00 USD
Availability: InStock
Rating: 4.9 (89 reviews)

ZM500 Automatic Stencil Inspection Machine

The ZM500 Automatic Stencil Inspection Machine is a high-performance solution designed to enhance the quality control process in electronic assembly, specifically focusing on the inspection of stencils used in solder paste printing. Key highlights and capabilities of this machine include:

Comprehensive Inspection: Automatically inspects critical stencil aspects such as area coverage, positional accuracy, presence of foreign matter, hole integrity, and tension. This comprehensive check ensures that every aspect affecting print quality is thoroughly examined.
Accuracy and Large Area Coverage: Offers high precision in inspections, coupled with the ability to cover a substantial inspection area. This combination is crucial for handling complex and large-scale PCB designs.
GERBER Data Compatibility: The machine imports GERBER data, a universal format in the electronics industry, making it compatible with a wide range of designs. Its modular data structure allows for efficient data handling and quick setup.
Fast Inspection Results: With a turnaround time of just 2-3 minutes from data import to inspection results, the ZM500 significantly speeds up the QA process, allowing for rapid feedback and adjustments in the production line.
Measurement and Comparison: By measuring stencil opening size, position, and other parameters, the machine determines the error range and compares it against predefined reference values. This comparison ensures that each stencil meets the required specifications before use.
Defect Detection: Specifically designed to inspect for various hole defects, including deviation, accuracy, shape inconsistencies, extra or missing holes, area discrepancies, and edge burrs. This detailed inspection capability is vital for maintaining high solder paste printing accuracy.

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Model	ZM500
Inspection	Aperture area, position, offset, size, foreign matter, burr, blocked hole, missing holes, tention
Measure time	3.5min( 130*100mm, data:25122 holes)
Measurement accuracy of opening area	Gage R&R<5.0% (Actual measurement is GR&R<1-2% or less)
Aperture measurement accuracy	±10μm
Accuracy of motion system	Repeatability ±4μm servo system (resolution: 0.5μm)
Tension detection	±0.1N.cm, tension range 0-50N.cm
Offline programming	Possible
Data trace ability	Automatically inspection data saving
Resolution	Default 6.6μm, can be customized
FOV	25*18mm (optional)
Motor	Linear motor
Platform	Granite table
Scan range	550*550mm
Frame size	736*736mm
Reports generation	Automatically generate inspection reports
Gas supply	0.4-0.6MPa
Power requirement	220V 50/60Hz 2000W
Dimension(WDH)	132712661500mm
Weight	1000kg

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.