ZM41U Water-based Multifunctional Spray Cleaner
ZM41U Water-based Multifunctional Spray Cleaner
The ZM41U Water-based Multifunctional Spray Cleaner by SEPRAYS is a state-of-the-art cleaning solution tailored for the electronics industry, specifically designed for SMT stencil cleaning using eco-friendly water-based cleaning agents. This equipment embodies advanced cleaning technology while prioritizing environmental protection and operator safety. Key features of the ZM41U include:
- High-Pressure Spraying System: Engineered to efficiently clean stencils, misprinted boards, PCBs/PCBAs, and other electronic components using water-based cleaning liquids. The high-pressure system ensures thorough removal of solder paste, flux residues, and other contaminants.
- Dual Liquid Tanks with Heating: The machine features dual tanks, each equipped with a heating system, enabling separate cleaning and rinsing cycles. This setup supports the complete cleaning process, followed by hot air drying, to restore components to pristine condition.
- Advanced Safety and Monitoring Features: It includes low liquid level alarms, automatic temperature control systems with digital displays, and a temperature protection device. These features ensure safe operation and prevent overheating or misuse of the machine.
- User-Friendly Touchscreen Operation: The ZM41U comes with an intuitive, full-automatic touch screen interface for easy operation. It supports program file saving, simplifying the setup for recurring cleaning tasks and enhancing usability.
- Ionized Rinsing and Zero Discharge: The rinsing water undergoes ionization and filtration, enabling a closed-loop system that can achieve long-term zero-discharge, contributing to sustainable manufacturing practices.
- Rapid and Thorough Drying: Combining a high-pressure fan with hot air drying technology, the machine ensures swift and complete drying of cleaned parts, preventing watermarks and minimizing drying time.
Contact us, you can gain comprehensive insights into the ZM41U Water-based Multifunctional Spray Cleaner’s capabilities and how it can significantly improve your electronic assembly cleaning processes.
Item | ZM41U |
Applicable stencil size (mm) | L740*W740*H40(max)Special size need to be customized. |
Power supply | AC380V 50HZ |
Total power | 30KW |
Resistance Tester Range | 0~18MΩ |
Air source | 0.45~0.7Mpa |
Water source | 0.2~0.3Mpa |
Exhaust port | Ø124(W)*30MM(H) |
Wash tank volume | 42L*2PCS(max) |
Optimum fluid usage | 35L*2PCS |
Cleaning liquid isolation time | 40S |
Cleaning time | 2~8Min |
Rinsing time | 2~8Min |
Drying time | 2~5Min |
Machine external dimensions (mm) | l1300*w1400*h1850 |
PCB Separator For Different Kinds of Industries
These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.
Single-Sided PCBs
PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.
Recommended Machines:
PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.
Double-Sided PCBs
PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.
Recommended Machines:
PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
Multilayer PCBs
PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.
Recommended Machines:
Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.
Rigid PCBs
PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.
Recommended Machines:
Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.
Flexible PCBs (FPCBs)
PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.
LED PCBs
PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.
Recommended Machines:
Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.
Rigid-Flex PCBs
PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.
Industries: Aerospace, defense, medical devices, and consumer electronics.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact.
Aluminum-Based PCBs
PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.
Recommended Machines:
PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.