ZM30L PCB Automatic Round Knife Depaneling

ZM30L-PCB-Automatic-Round-Knife-Depaneling1

ZM30L-PCB-Automatic-Round-Knife-Depaneling

ZM30L PCB Automatic Round Knife Depaneling

The ZM30L PCB Automatic Round Knife Depaneling Machine by SEPRAYS showcases advanced technology tailored for high-precision and damage-free separation of printed circuit boards (PCBs). Its distinctive features emphasize quality, precision, and reduced stress on the PCBs during the depaneling process:

Multi-Stage Cutting Technology: This machine employs a unique approach with three distinct cutting units (A, B, and C), working in stages to execute a refined and controlled cut. This staged process guarantees a smooth cutting surface, minimizing the potential for board damage.
Reduced Cutting Stress: By implementing this multi-stage technique, the ZM30L dramatically decreases cutting stress by over 80%. This substantial reduction plays a pivotal role in preventing board deformation, a common issue in PCB depaneling that can compromise functionality and aesthetics.
Superior Edge Finish: The result of this careful depaneling process is a PCB with edges that are flat and free from burrs. The board surface maintains its integrity, exhibiting no twists or warps, conforming to the exacting standards of high-precision circuit board manufacturing. This level of quality is imperative for boards destined for applications where reliability and consistency are paramount.
The SEPRAYS ZM30-L Walkaway Depaneler is designed to enhance the efficiency and yield of PCB production lines, particularly those dealing with high-value and sensitive electronic assemblies. Its capacity to deliver consistent, high-quality depaneling outcomes with minimal operator intervention makes it a compelling choice for manufacturers seeking to optimize their workflows and product quality.

Contact us today to learn more about how this advanced depaneling solution can enhance your printed circuit board production process.

Fill out the form below and we will respond within 30 minutes!

Category: V-Groove Depaneling

Description

Model	ZM30-L
Cutting length	Unlimited length
Thickness	0.5~3mm
Circuit board type	Aluminum substrate, Copper substrate, FR1~4, Glass fiber plate
Feeding speed	0~400mm/s
Machine size (mm)	325380333
Inlet/outlet tray table size (mm)	1200506333 / 2400506333
Blade type	SKH high speed steel
Weight	33 kg + 6kg(1200mm) +15kg(2400mm)
Power	230V/50HZ，110V/60W
Hourly workload	800

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.