Name: ZM30-AP Fully automatic in-line V-groove microstress separator - Seprays
Price: 1.00 USD
Availability: InStock
Rating: 4.9 (89 reviews)

ZM30-AP Fully automatic in-line V-groove microstress separator

The ZM30-AP Fully Automatic In-Line V-Groove Microstress Separator, developed by SEPRAYS, is a cutting-edge solution for efficient and delicate separation of V-grooved Printed Circuit Board Assemblies (PCBAs) in high-volume production environments. Its features emphasize automation, precision, adaptability, and waste management:

Complete Automation: The machine automates the entire depaneling process, from PCB loading to cutting and discharge, significantly minimizing manual intervention. This not only streamlines operations but also boosts overall production efficiency.
Precision Cutting: Equipped with advanced positioning technology, it guarantees precise cuts that safeguard the PCBA from damage, preserving component integrity and enhancing end-product quality.
Adaptive Material Handling: Its design incorporates suction cups and belt conveyors that are versatile enough to handle a wide array of PCBAs in terms of size and shape, ensuring compatibility with diverse manufacturing needs.
Efficient Waste Management: Integrated waste disposal mechanisms instantly remove debris from the cutting process, maintaining a clean and organized workspace. This feature optimizes the production process by reducing cleanup time and enhancing workflow.
Continuous Operation Capability: Engineered for continuous cycle operation, the ZM30-AP is tailored to meet the rigorous demands of mass production, ensuring that production lines can run seamlessly without unnecessary downtime.

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Model	ZM30-AP
Size	LWH=9509201750MM
Shape	vertical
Weight	220KG
Color	computer white
Power	AC220V 300W
PCBA board separat direction	X or Y one-way can be divided into boards, the angle can be arbitrarily adjusted
Working air pressure/tube diameter	-20~50 ℃
Minimum distance of parts from the cutting line	greater than or equal to 1.5mm
Maximum and minimum board length	250250mm 1212mm
The maximum height of PCB components	PCBA front and back height limit sum less than 15MM
Misoperation protection	grating sensor safety door cover and software multi-protection.
Parameter setting	according to the size of the V-slot touch screen direct input
Memory module	can store 50 groups of programs
Splitting efficiency	2s/knife
Blade angle	10-30 degrees (selectable)
Replacement time	15 minutes
Guide screw	on the silver guide force screw + three-axis moving platform
Maximum length and width of assembly lin	650mm*250mm(can be customized)
Thickness of board	0.4-3.5mm
Power failure and gas cut-off function	yes
Work mode	manual release line slitting and feeding boards
Scope of application	Plug-in / Patch

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.