ZM30-A Fully Automatic In-Line V Groove Separator Machine

ZM30-A-Fully-Automatic-In-Line-V-Groove-Separator-Machine

ZM30 A 1

ZM30-A Fully Automatic In-Line V Groove Separator Machine

The ZM30-A Fully Automatic In-Line V Groove Separator Machine by SEPRAYS is an advanced solution designed for efficient and safe separation of PCBA boards that have undergone component insertion. This machine aims to preserve the integrity of electronic components while enhancing downstream process efficiency. Key features include:

Versatile Separation: Capable of separating PCBs in a variety of configurations, including cross-pattern and both horizontal and vertical orientations.
Fully Automated Production: Can be integrated with upstream and downstream board handling equipment for seamless automation, significantly reducing labor costs.
Optional MAS System: An optional MAS (Machine Automation System) is available for enhanced automation and control.
Safety Features: Equipped with safety grating and door sensor switches for operator protection.
High Production Rate: Achieves a production rate of 500 panels per hour, boosting overall throughput.
Board Size Flexibility: Can handle PCBs with a maximum width of 300mm and a minimum width of 150mm.
Component Height Limit: Designed to accommodate electronic components up to 10mm in height, ensuring compatibility with a wide range of components.

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Category: V-Groove Depaneling

Description

Item	ZM30-A
Equipment Size	20609001728mm
Blade size	Round knife 125123mm φ100353mm Straight knife 36043.56mm
Separate width	Small piece 30*30mm (whole 300mm)
Drive system motor	Motor Optional
Slitting speed	300-500/s
Separate plate type	Double direction V-CUT / Single direction V-CUT
V-CUT thickness	One-third plate thickness
Working air pressure	0.5-0.8mpa
Working Voltage	220V/110V optional
Machine power	300Kw (without hoover)
Machine weight	300kg
Operation Protection	Safety grating, door sensor switch
Capacity	500/H
Maximum plate width	300mm
Minimum plate width	150mm
Height of electronic components	Not more than 10mm

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.