ZM300 Four-Axis Automatic PCBA Separator
ZM300 Four-Axis Automatic PCBA Separator
The ZM300 Four-Axis Automatic PCBA Separator by SEPRAYS is a high-speed and high-definition solution designed for efficient and precise depaneling of printed circuit boards (PCBs). Here are the key features and benefits of the ZM300:
- High-Definition Vision System: The ZM300 is equipped high precision lens, providing high-pixel vision for accurate alignment and correction. Automatic MRAK (Mark) correction improves the editing and cutting accuracy of the PCBs.
- Anti-Static Dust Collector: An anti-static brush-type dust collector is included to ensure an effective dust collection system, maintaining a clean working environment and preventing static buildup.
- High-Efficiency Four-Axis System: The machine features a high-efficiency, stable, and precise four-axis system. The dual-transportation platform uses Panasonic servos and screw rods to ensure high accuracy, high speed, and minimal stress on the PCB during cutting, contributing to stability and durability.
- Four-Axis Linkage High-Speed Spindle: The machine employs a four-axis linkage high-speed spindle for cutting PCB boards, adapting to various cutting shapes such as circles, straight lines, curves, L-shapes, U-shapes, squares, arcs, and special shapes.
- Data Management and Monitoring: The ZM300 can automatically retrieve server data and upload machine data and production data. Instant detection of equipment status is provided, enabling real-time monitoring and maintenance planning.
For more information on the ZM300 Four-Axis Automatic PCBA Separator and how it can benefit your manufacturing processes, please contact SEPRAYS today.
Model | ZM300 |
Valid cutting size | X300*Y350mm |
Cutting function | Tweening to line,L shape,U shape,Circle,Are |
Repeat precision | ±0.01mm |
Cutting precision | ≦ ±0.1mm |
Max.movement speed | XY-axis 1000mm/s、Z-axis 300mm/s |
Max.moving routing | X:315 Y:540 Z:100mm |
Spindle speed | MAX 60,000rpm Adjustable |
Cutting speed | 0~100mm/s Adjustable |
Router bit size | Ø0.8~3.0mm |
Voltage/Power requirement | AC220V/380V 50/60HZ 2KW |
Separator dimensions | 650(W)* 1100(D)*1450(H) |
Output power | 2.2KW/3HP |
Upper dust-collector dimensions | 600(W)*500(D)*1300(H)mm |
Bottom dust-collector dimensions | 613(W)*700(D)*1600(H)mm |
Benefits:
- High Precision: The high-definition vision system and automatic MRAK correction ensure precise alignment and cutting, improving the overall quality of the PCBs.
- Efficient Dust Collection: The anti-static brush-type dust collector maintains a clean environment, reducing the risk of defects caused by dust particles.
- Fast and Stable Cutting: The four-axis system and high-speed spindle enable fast and stable cutting, increasing productivity and reducing cycle times.
- Versatility: The machine can handle a variety of cutting shapes, making it suitable for a wide range of PCB designs.
- Data Management: Automatic data retrieval and uploading capabilities enhance traceability and facilitate production planning and analysis.
- Real-Time Monitoring: Instant detection of equipment status supports proactive maintenance and ensures consistent machine performance.
PCB Separator For Different Kinds of Industries
These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.
Single-Sided PCBs
PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.
Recommended Machines:
PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.
Double-Sided PCBs
PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.
Recommended Machines:
PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
Multilayer PCBs
PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.
Recommended Machines:
Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.
Rigid PCBs
PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.
Recommended Machines:
Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.
Flexible PCBs (FPCBs)
PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.
LED PCBs
PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.
Recommended Machines:
Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.
Rigid-Flex PCBs
PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.
Industries: Aerospace, defense, medical devices, and consumer electronics.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact.
Aluminum-Based PCBs
PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.
Recommended Machines:
PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.