ZM30 PCB Round Blade V-CUT Separator

ZM30 PCB Round Blade V-CUT Separator

ZM30 PCB Round Blade V-CUT Separator 2

ZM30 PCB Round Blade V-CUT Separator

The SEPRAYS ZM30 PCB Round Blade V-CUT Separator is a specialized piece of equipment designed for efficient and high-quality separation of PCBs (Printed Circuit Boards) with V-grooves, commonly used in a wide range of electronic applications. Here are some highlighted features that make it an appealing choice for industries such as LED manufacturing, SMT (Surface Mount Technology), mobile phone assembly, toy production, and others:

Versatility and Compatibility: This separator is suitable for a variety of PCB types, including those with V-grooves, aluminum substrates, LED circuit boards, and LED light strips, making it a flexible solution for diverse electronic manufacturing sectors.
Stress Reduction: By using a machine to split PCBs, it significantly reduces the occurrence of stress during the depaneling process, which helps prevent solder joint cracking, a critical factor in maintaining product reliability.
Quality Assurance: The machine ensures fixed and stable cutting, guaranteeing the quality of the final product. The resulting cut is flat and free from burrs, essential for maintaining high product standards.
Adjustable Cutting Stroke and Speed: It supports cutting strokes of 330/460/560mm, catering to different PCB sizes and production needs. The speed can be adjusted up to a high of 500MM/S, allowing for both precision and efficiency tuning based on the application requirements.
Accuracy, Maintenance, and Safety: The ZM30 delivers high accuracy in its cuts and is designed for easy maintenance, ensuring持续 performance and reduced downtime.
Special Round Knife Material: The use of a specially designed round knife material promotes a smooth splitting surface on the PCBA, preserving the integrity of components and traces.

By contacting SEPRAYS, you can gain additional insights into the ZM30 Walking Knife PCB Divider, including its technical specifications, customization options, and how it can specifically benefit your PCB depaneling processes.

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Category: V-Groove Depaneling

Description

Model	ZM30
Max.Cutting board range	330mm(ZM30-360)
	460mm(ZM30-500)
	560mm(ZM30-600)
Cutting thickness	0.2-3.2mm
Loading board speed	300-500mm/s
Blade precision	±0.1mm
Blade material	SHD61 high-speed steel
Cutter	Upper round knife: diameter 125mm, lower straight knife length: 360mm
Machine power	AC 230V/110V, 50-60HZ, 40W
Dimensions(WDH)	650340430mm
Weight	37KG

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.