ZM30-LT In-Line Multi-Knife PCBA Depaneler

ZM30-LT-In-Line-Multi-Knife-PCBA-Depaneler

ZM30 LT

ZM30-LT In-Line Multi-Knife PCBA Depaneler

The ZM30-LT In-Line Multi-Knife PCBA Depaneler, offered by SEPRAYS, is a high-tech solution designed for efficient and precise separation of Printed Circuit Board Assemblies (PCBAs) in high-volume manufacturing environments. Key features of this equipment highlight its automation, precision, and adaptability:

Full Automation: This machine automates the entire process from PCB loading to cutting and unloading, significantly reducing the need for manual handling and thereby increasing production efficiency and throughput.
Precision Positioning Technology: Equipped with advanced positioning systems, it guarantees accurate cuts that protect the integrity of the PCBA, preventing damage to components and traces. This feature is vital for maintaining high product quality standards.
Flexible Material Handling: Its design incorporates suction cups and belt conveyors that are adaptable to varying sizes and shapes of PCBAs, ensuring compatibility with a wide range of board designs without sacrificing efficiency or accuracy.
Integrated Waste Management: The system instantly collects and manages debris generated during the depaneling process, keeping the workspace clean and organized. This not only optimizes the production workflow but also contributes to a safer and more pleasant working environment.
Continuous Cycle Operation: Built for continuous operation, the ZM30-LT is perfectly suited for mass production lines where downtime must be minimized. Its capability to run uninterrupted supports high-volume manufacturing demands.

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Category: V-Groove Depaneling

Description

Model	ZM30-LT
Equipment size	L:1250 MM、W:615 MM、H:1055 MM
Equipment voltage	220V
Air source	0.4-0.6 Mpa
Split distance	Must be greater than 8 MM
Max width	150-300 MM(can be customized widera)
Production speed	300 PCS/H
Thinkness	0.2-3.5 MM
Adjustable range of knife axis	5MM(up and down adjustable)

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.