ZM30-LA Horizontal Single Direction Depaneling Machine

ZM30-LA Horizontal Single Direction Depaneling Machine 1

ZM30-LA Horizontal Single Direction Depaneling Machine

ZM30-LA Horizontal Single Direction Depaneling Machine

The ZM30-LA Horizontal Single Direction Depaneling Machine by SEPRAYS is a state-of-the-art solution designed for efficient and precise separation of V-grooved PCBs across various industries. Key features highlight its automation, flexibility, and compatibility:

Product Compatibility: Handles PCBAs with a width range of 75mm to 300mm, ensuring flexibility in processing various panel sizes.
Quick Blade Change: Easy adjustments for different product widths and spacings, minimizing downtime and maximizing production efficiency.
User-Friendly Interface: Simplified HMI for enabling or disabling functions, reducing the learning curve and making it easy for operators to use.
Safety Features: Light curtains and acrylic cover provide a safe working environment for operators.
Compact Design: Dimensions: 1100mm (L) x 480mm (W) x 678mm (H), suitable for installation in designated cleanroom spaces.
High Production Rate: Capable of achieving a production rate of approximately 200 pieces per hour, depending on the product.
Cutting Precision: Adjustable knife distance for thicknesses ranging from 0.2mm to 3.5mm, with a precision gap adjustment of 0.01mm.

By reaching out to SEPRAYS, you can obtain more detailed information about the ZM30-LA Horizontal Single Direction Depaneling Machine, including its technical specifications, customization options, and how it can be tailored to enhance your specific PCB production processes.

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Category: V-Groove Depaneling

Description

Feature / Specification	Description
Product Compatibility	Minimum product width: 75mm – Maximum product width: 300mm
Blade dies Changeover	Quick changeover based on product width and spacing
Human-Machine Interface (HMI)	Electrical controls for easy activation and deactivation of functions
Safety Features	Light curtains and acrylic cover for operator safety
Structure and Design	Floor-standing structure – Steel frame with sheet metal enclosure and powder coating
Material Handling	Worktable made of 45 # steel, A3 steel, or national standard aluminum, with rust-resistant electroplating
Dimensions	Length: 1100mm / Width: 480mm / Height: 678mm
Working Environment	Cleanroom use – Temperature: 0°C to 40°C / Humidity: 10% to 80% – Noise level: 40dB to 80dB – Vibration speed: 1mm/s to 5mm/s
Stability and Mobility	Anti-slip and vibration-reducing footpads
Networking and Communication	SMEMA interface for equipment integration – Network connectivity for future expansion
Power and Air Supply	Power supply: AC 220V / Air pressure: 4-6 KGF/cm²
Safety and Operation	Necessary safety devices and operational stability elements
Production Capacity	Approximate capacity: 200 PCS/H (dependent on product)
Data Monitoring	Monitoring of uptime, production output, faults, and automatic rejection system
Cutting Mechanism	Upper rotating knife and lower straight knife
Cutting Precision	Adjustable knife distance for thickness: 0.2mm to 3.5mm<br>- Knife gap adjustment precision: 0.01mm
Control System	Precise cutting based on set parameters
Materials Supported	Aluminum base plate, copper base plate, FR4, fiberglass board
Conveyor Belt Speed	Adjustable speed for feeding and post-processing conveyors
Feed Mechanism Adjustment	Adjustable based on product width
Drive System	Stepper motor for initial and automatic spacing feeding
Precision Components	C7 grade ball screw for 0.02mm precision / Medium-load linear guide rails / 3M synchronous pulley for connections
Installation and Maintenance	Key components with positioning pins for easy replacement and maintenance

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.