ZM30-ASV Fully Automatic saw-type V-groove PCB depaneling

ZM30 ASV Saw Style V groove PCB Separator

ZM30-ASV Fully Automatic saw-type V-groove PCB depaneling

SEPRAYS’ ZM30-ASV fully automated saw-type V-groove PCB depaneling machine represents a major advancement in PCB depaneling technology, providing a comprehensive solution for efficient and high-quality depaneling. Key features of this state-of-the-art machine include

Improved Depaneling Quality: The ZM30-ASV ensures a clean, accurate depaneling process that minimizes potential damage to components and boards.
Full Automation: The machine operates automatically from PCB loading to cutting, unloading and scrap collection. This full automation greatly reduces manual intervention and increases overall productivity.
Bi-directional V-Groove Cutting: The ZM30-ASV is able to automatically separate PCBs along the V-grooves in the X and Y directions, making it easy to handle complex PCB designs.
Flawless Cutting: Whether the substrate material is aluminum, copper, FR4 or fiberglass, the machine ensures that the cut surface is smooth and burr-free. This is critical to maintaining the integrity and aesthetics of the final product.
Efficient line changeover: When switching to a different PCB design, the process of changing Blade dies and suction cup assemblies is simplified and blade adjustments are made without manual intervention, saving significant setup time.
Customizable Output Options: The machine can be configured to meet customer needs, allowing PCBs to be automatically stacked into trays or integrated directly into assembly lines for continuous processing.

For more information on the ZM30-ASV Fully Automatic Saw Type V-Groove PCB Depaneler, contact SEPRAYS.

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Category: V-Groove Depaneling

Description

Model	ZM30-ASV
Valid cutting size	350*350mm
Table size	370*400mm
Working height	900±20mm
Cutting precision	±0.1mm
Repeat precision	±0.02mm
Cutting speed	100mm/s
Architecture	The feeding is rail feeding, manipulator for loading and unloading,
Architecture	circular cutter head/ V cutting head with adjustable height horizontally.
Feeding method	The track enters the board, and the PCB directly flows into the
Discharging method	Module output/ belt line output/ track output
Transfer method	Manipulator handling, vacuum suctio
Movement direction	Left to right or right to left
Max moving speed	1000mm/s
Max moving trip	Manipulator X-axis 1: 610mm
	Sub-board X-axis: 530mm
	Sub-board Y-axis: 600mm
Operation interface	WIN10 Windows operation interface
Program teaching method	Manual teaching/ CAD import
Program backup	USB data transfer
Working area	4.5~6kgf/cm²
Voltage/Power requirement	AC：220±10% 50/60Hz 2.5KW
Dimensions(WDH)	118012461684mm
Weight	1000kg

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.