ZM10TS / 15TS PCB & FPC Punching Cutting Machine

ZM10T 15T PCB FPC Punching Cutting Machine 副本

ZM10TS / 15TS PCB & FPC Punching Cutting Machine

The ZM10TS / 15TS PCB & FPC Punching Cutting Machine with a focus on delivering high-performance punching and cutting solutions for Flexible Printed Circuits (FPCs) and Printed Circuit Board Assemblies (PCBAs). Here’s a recap of its standout features:

Enhanced Efficiency: Continues the tradition of high productivity, capable of dividing FPCs/PCBAs into 6-8 sections within a single minute, which accelerates production cycles and increases output.
Superior Product Finish: Guarantees a flat and uniform surface finish on processed PCBs and FPCs, essential for maintaining the integrity of connections and ensuring compatibility with high-density packaging technologies.
Green Operation: Operates with low noise emissions and produces no dust, contributing to a clean, environmentally friendly workspace that adheres to strict health and safety standards.
Energy Conservation: Primarily powered by compressed air, this machine reduces electricity usage, aligning with sustainable manufacturing practices and lowering operational costs.
Operator-Friendly: Minimizes the physical strain on operators, thereby enhancing work comfort and potentially increasing overall workforce satisfaction and productivity.
Advanced Safety Measures: Employs an automated lower die system for material entry and exit during the cutting process, which is further secured by a safety light curtain and a physical safety door. This comprehensive safety mechanism ensures a secure working environment for operators.

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Category: PCB/FPC Punching Machine

Description

Model	ZM10TS
Valid cutting area	300*300mm( Can customize larger size)
Working air pressure/ Pipe dia	＞0.6MP/ 6mm
Mini distance of part from cutting position	≥0.5mm
FPC cutting position	No components are allowed to cross over the cutting part
Position hole requirement	FPC has 4 holes at least and extra one foolproof hole
Max height of the FPC components	Bottom side the max height is 20mm
Max height of the FPC components	Top side the max height is 35mm
Operation system	Chinese and English optional
The mould type	Blade mould, precision steel mould complex mould
The service life of the mould	1,000,000 times( can be modified unlimited times except for man-made damage)
Making the mould required material	PCB/ FPC gerbar file or CAD and more than two pieces samples
Cutting precision	0.05mm
Cutting efficiency	8 s/pcs in one PNL
Machine output	10T/ 15T output( can customize 20/30T output)
Mis-operation protection	Safety light curtain, sensor, and software triple protection, start with both hands
Punch cutting method	Servo electric cylinder
Power off and air off function	Yes
Working method	Automatic push-pull in and out cutting
Scope of application	Suitable for cutting FPC, PCB, Aluminum boards, Copper boards
Safety protection	Emergency stop
Self-test function	Start-up time monitor and control
	Production capacity monitor and control
	Equipment fault information and automatic remove abnormal system
Power requirement	AC 220V 200W
Dimensions(WDH)	80012502100mm
Weight	1200kg

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.