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DirectLaser S4 PCB/FPC Laser Cutting

DirectLaser S4 PCB/FPC Laser Cutting

The DirectLaser S4 PCB/FPC Laser Cutting Machine by SEPRAYS is a high-precision and high-quality solution designed for inline processing in SMT (Surface Mount Technology) production lines. As electronic devices continue to become smaller and more complex, the need for precise and reliable depaneling and cutting techniques becomes increasingly important. Here are the key features and benefits of the DirectLaser S4:

  • Inline Processing: The DirectLaser S4 is designed for inline processing, meaning it can be integrated directly into the SMT production line. The maximum working area can reach 350 x 350 mm, accommodating a wide range of PCB and FPC sizes.
  • Compact Structure: The compact design allows for easy integration with existing production lines, making it suitable for any PCB or FPC shape cutting.
  • Easy Tool Switching: Different tools can be installed to switch between various production requirements, allowing for flexible and quick adaptation to different jobs.
  • 3-Step Track Inline Feeding: The machine uses a 3-step track inline feeding system, which simplifies the process and enhances efficiency.
  • User-Friendly Interface: Conductive operation design makes it easy for workers to learn and use the machine quickly.
  • Safety and Reliability: The equipment system is set up with a normative interface, allowing seamless integration with MES (Manufacturing Execution System) and other systems. The entire working area is enclosed for safety during processing.
  • Standard SMT board separation online application, suitable for carrier track transmission cutting, convenient for integration into SMT production line

To learn more about the DirectLaser S4 PCB/FPC Laser Cutting Machine and how it can help you achieve higher precision, faster production times, and improved quality control in your manufacturing processes, please contact SEPRAYS today.

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Model DirectLaser S4
Max Carrier Size 350mm × 350mm, optional 400mm × 400mm
Equipment Platform Marble platform, Linear motor
X/Y Axis Resolution 0.5μm
Machine Accuracy ±25μm
Repeatability ±2μm
Accepted Data Formats Gerber, HPGL, Sieb & Meier, Excellon, ODB++
Laser Wavelength 355nm / 532nm
Nanosecond Laser Pulse Frequency 40kHz – 300kHz
Machine Dimensions (WxHxD) 940mm x 1,720mm x 1,650mm
Machine Weight 1500kg
Power Supply 3×380V+N+PE, 50Hz, 3.0kW
Environmental Temperature 22℃±2℃ (71.6℉±2℉)
Laser Type Optional
Data Processing Software CircuitCAM7
Device Driver Software DreamCreaTor
Camera Alignment System Standard
Industrial Vacuum System Optional

DirectLaser S4 controls the pulse synchronous output to ensure the uniformity of lines and energy, so that carbonization-free processing is guaranteed and the processing effect is better.

Perfectly integrated with the cutting process, fully automatic operation, flexible configuration, achieving the perfect unity of speed, precision and effect

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

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