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DirectLaser S1 PCB/FPC Laser Cutting Machine

DirectLaser S1 PCB/FPC Laser Cutting Machine

The DirectLaser S1 PCB/FPC Laser Cutting Machine by SEPRAYS is a high-precision and high-quality solution designed to meet the evolving demands of modern electronics manufacturing. As electronic devices continue to become smaller and more complex, the need for precise and reliable depaneling and cutting techniques becomes increasingly important. Here are the key features and benefits of the DirectLaser S1:

  • High-Precision Cutting: The DirectLaser S1 is designed for high-precision cutting, making it ideal for small-format equipment and intricate designs.
  • Minimal Stress Induction: The use of laser cutting ensures that there is no stress imparted to nearby components, even when they are very close to the cutting path. This is particularly important for densely populated PCBs and FPCs.
  • Thermal Impact Minimization: The machine selects the appropriate laser and processing parameters based on the thermal requirements of the material being cut, minimizing the thermal impact on the components and the board.
  • Clean Processing: Real-time exhaust of gases and laser ablation byproducts during processing helps to minimize the impact of contamination on components, ensuring a clean and precise cut.
  • Standard SMT PCB separation offline application, standard single platform version, steel frame structure, the most cost-effective

By contacting SEPRAYS today, you can learn more about the DirectLaser S1 PCB/FPC Laser Cutting Machine and how it can help you achieve higher precision, faster production times, and improved quality control in your manufacturing processes. more complex, and higher-density boards.

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Model DirectLaser S1
Max Processing Area 350mm × 300mm
Equipment Platform A – Steel frame, Servo ball screw / B – Marble platform, Linear motor
Machine Accuracy ±25μm
Repeatability ±2μm
X/Y Axis Resolution 1μm
Accepted Data Formats Gerber, HPGL, Sieb & Meier, Excellon, ODB++
Laser Type UV/Green light, Picosecond/Nanosecond options
Machine Dimensions (WxHxD) 1050mm x 1,600mm x 1,270mm
Machine Weight 600kg
Power Supply 3×380V+N+PE, 50Hz, 3.0kW
Environmental Temperature 22℃±2℃ (71.6℉±2℉)
Laser Power 15W/20W/30W options
Data Processing Software CircuitCAM7
Device Driver Software DreamCreaTor
Automatic Loading/Unloading System Optional
Laser Height Sensor Optional
Camera Alignment System Standard
Industrial Vacuum System Optional

Benefits:
Efficiency and Speed: The machine is designed to be fast and efficient, meeting the demands of high-volume production environments.
Environmentally Friendly: Laser cutting is a clean process that minimizes waste and reduces the environmental impact of manufacturing.
Flexibility: The customizable options allow the machine to adapt to a wide range of materials and thicknesses, making it suitable for various applications.
Integration: The ability to integrate with barcode readers and MES systems enhances traceability and data management, supporting smart manufacturing initiatives.
Scalability: The option to upgrade to inline operation makes it suitable for both standalone and integrated production lines.

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

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