ZAM100/300 Inline Laser Marking Machine
ZAM100/300 Inline Laser Marking Machine
The ZAM100/300 Inline Laser Marking Machine is an advanced, high-precision solution designed for fast and reliable laser marking of printed circuit boards (PCBs) and other electronic components. Based on a unified platform structure, this machine offers flexibility and high efficiency, ideal for inline operations in modern electronics manufacturing. Below are the key features and benefits of the ZAM100/300:
- Flexible Laser Options: The machine supports multiple laser types, including CO2, Fiber, and UV lasers. These can be quickly swapped to meet specific marking requirements.
- High-Precision CCD Camera Alignment: The integrated CCD industrial camera provides accurate positioning and optional same-mark-same-read functionality, ensuring precision in marking.
- Fast Movement: Equipped with a high-speed X-Y axis motion module, the system moves the laser marking head rapidly, improving throughput and reducing cycle times.
- Automatic Material Handling: The track supports automatic width adjustment, and an optional automatic flipping mechanism is available to improve workflow.
- Robust Construction: Built with a high-rigidity, one-piece frame, ensuring stable and reliable operation under continuous production conditions.
- Versatile Marking: Capable of marking 1D and 2D codes (QR, DataMatrix) as well as text and other information on materials such as CM slots, PCB white/green oil boards, and more. The system can also verify the readability of the markings post-process.
- Seamless Integration: Fully automated and compatible with SMEMA interfaces for inline SMT production lines. It can also operate offline as a workstation with an automatic board loading/unloading system.
- Advanced Software: The system comes with a variety of software features, including the ability to perform laser engraving, read and verify QR codes (2-6mm), and check for “Bad Marks”. It supports custom encoding rules and provides features for quality control such as duplicate code prevention and code supplementation.
The ZAM100/300 Inline Laser Marking Machine is ideal for PCB manufacturers and electronics assembly lines that require high-speed, precise marking and verification. With flexible configurations, robust construction, and powerful software features, this system ensures smooth and error-free production processes. For more details or to request a demonstration, please contact us today.
Feature | ZAM100 Laser Marking Machine | ZAM300 Laser Marking Machine |
---|---|---|
Laser Type | CO2/Fiber/UV | CO2/Fiber/UV |
Average Power | 5W (CO2) / 20W (Fiber) / 5W (UV) / 10W (UV) | 5W (CO2) / 20W (Fiber) / 5W (UV) / 10W (UV) |
Wavelength | 10.6μm (CO2) / 1064nm (Fiber) / 355nm (UV) | 10.6μm (CO2) / 1064nm (Fiber) / 355nm (UV) |
Cooling Method | Forced Air Cooling / Water Cooling (for 10W UV) | Forced Air Cooling / Water Cooling (for 10W UV) |
Minimum Line Width | <0.1mm | <0.1mm |
Repeatability | ±0.025mm | ±0.025mm |
Conveyor Speed | 0-200mm/s | 0-200mm/s |
XY Axis Speed | 0-500mm/s | 0-500mm/s |
QR Code Size Range | 1-1.3mm×1-1.3mm to 6mm×6mm, minimum size depends on the light source | 1-1.3mm×1-1.3mm to 6mm×6mm, minimum size depends on the light source |
Supported QR Code Formats | QR/DataMatrix | QR/DataMatrix |
XY Platform Movement Range | 460mm×600mm | 490mm×630mm |
Board Size Range | 50mm×50mm – 450mm×450mm | 50mm×50mm – 450mm×450mm |
Board Thickness Range | 0.5-4mm | 0.5-4mm |
Working Height | 900±20mm | 900±20mm |
Positioning Method | Mechanical and CCD Camera | Mechanical and CCD Camera |
Software Features | Laser engraving and dark code, QR code reading, Bad Mark detection, custom encoding rules | Laser engraving and dark code, QR code reading, Bad Mark detection, custom encoding rules |
Optional Features | Same Mark-Same Read, QR code classification, Reserved hardware for future upgrades | Same Mark-Same Read, QR code classification, Reserved hardware for future upgrades |
Power Supply | 220VAC, 50/60Hz, 2000VA | 220VAC, 50/60Hz, 2000VA |
Weight | 700kg | 700kg |
Dimensions (LWH) | 1410mm×975mm×1550mm | 1500mm×1064mm×1550mm |
PCB Separator For Different Kinds of Industries
These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.
Single-Sided PCBs
PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.
Recommended Machines:
PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.
Double-Sided PCBs
PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.
Recommended Machines:
PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
Multilayer PCBs
PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.
Recommended Machines:
Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.
Rigid PCBs
PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.
Recommended Machines:
Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.
Flexible PCBs (FPCBs)
PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.
LED PCBs
PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.
Recommended Machines:
Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.
Rigid-Flex PCBs
PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.
Industries: Aerospace, defense, medical devices, and consumer electronics.
Recommended Machines:
Laser Depaneling Machine: Suitable for precise cutting and less stress impact.
Aluminum-Based PCBs
PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.
Recommended Machines:
PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.