Name: ZM30-V Standalone Saw Blade PCBA Depaneling Machine - Seprays
Price: 1.00 USD
Availability: InStock
Rating: 4.9 (89 reviews)

ZM30-V Standalone Saw Blade PCBA Depaneling Machine

SEPRAYS’ ZM30-V Standalone Saw Blade PCBA Depaneling Machine is an advanced solution designed to efficiently and accurately cut Printed Circuit Board Assemblies (PCBA) for a variety of electronics manufacturing industries. The main features of the machine are precision, automation and environmental control:

High-performance depaneling: Designed for high accuracy and performance, the machine handles depaneling tasks quickly and accurately, while taking up minimal space and increasing shop floor efficiency.
Uninterrupted workflow: A single table surface allows for continuous operation, greatly increasing productivity. In addition, the machine is equipped with a safety grating system to protect the operator.
Intelligent alignment system: The machine integrates an automatic image recognition system that aligns the cutting path with the marking points, ensuring accurate cutting every time. It is also equipped with a display for tracking the position of the moving track with customizable settings such as yield statistics.
Advanced Dust Management: Utilizing negative pressure dust removal technology, the ZM30-V is equipped with a secondary dust filtration and collection system as well as a static eliminator. This integrated approach effectively solves the problem of dust generated by cutting, creating a cleaner and healthier working environment.
Wide range of applications: The machine is suitable for a wide range of industries, including consumer electronics, home appliances, automotive electronics, and more, and is capable of depaneling multi-panel PCBAs that are common in these industries.

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Model	ZM30-V
Working area (substrate machinable size min-max)	X：300mm，Y:350mm，Z： 0-80mm （Min5050mm,Max300300MM)
Equipment size	L850mmW850mmH1520mm
Saw blade spindle speed	8000rpm(optional）
X、Y、Z axis driving speed	X,Y axis speed 5-500mm/s, Z axis speed 5-80mm/s, X,Y,Z axis minimum moving distance is 0.01MM
Cutting PCB thickness range	0.2-3mm (saw blade thickness is only 0.2mm)
Cutting accuracy, ability	± 0.05mm Ability to cut straight line, arc, circle, L-type, U-type, stamp hole models, V slot models
Machine power (including dust collector)	5000W
Blade change mode	manual Blade change (need special tool wrench to change)
Table Quantity, function	SingleTable
Spindle cooling system	Air cooling method
Dust collector power and mode	3.5kw 380V three-phase motor, external upper/lower dust collector (optional)
Air pressure	above 0.45Mpa
Working power supply	220V， 50HZ（dust collector：380V，50HZ)
Safety device	adopting safety guard door or sensor
Model mode	Standalone model, manual loading and unloading
Fixtures	universal fixtures are available
Automatic fault detection and maintenance mode	the system has a self-diagnostic function, real-time error message display, can intuitively query the status of the device’s various IO ports, easy to troubleshooting
Technical support and training	to provide equipment operation, programming, hardware maintenance, maintenance training services; program permanent free upgrade. (Required)
Substrate thickness	0.3-3.5mm
Vision system	CCD vision positioning correction system
Weight	Approx 600kg
Adjustable height of foot	50~70mm
Working range protection	adopting six-face door blind protection method
Door interlock protection sensor	safety door microswitch sensor
Emergency stop button	yes
Circular knife & milling knife method	saw tooth thickness 0.2mm~0.3mm (effectively improve cutting accuracy) (optional)

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.