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GAM 380AT Gripper In-Line Automatic PCB Bottom Depaneling Machine

GAM 380AT Gripper In-Line Automatic PCB Bottom Depaneling Machine

The GAM 380AT Gripper In-Line Automatic PCB Bottom Depaneling Machine by SEPRAYS is a high-precision and versatile solution designed for efficient and precise depaneling of printed circuit boards (PCBs). Here are the key features and benefits of the GAM 380AT:

  • Gripper Cutting: The machine uses a gripper to perform the cutting, eliminating the need for fixtures. Suitable for PCBs with high components on their top side.
    CCD Vision Alignment: Utilizes a high-definition CCD camera for vision positioning and alignment, ensuring precise cutting.
  • Flexible Unloading: Unloading angle can be set between 0-180 degrees, allowing for easy placement in line and connection to downstream equipment. Loading is done via a track.
  • Customizable Unloading Options: Three unloading methods are available: conveyor, tracking, and a customized placing board on a tray, depending on customer preference.

For more information on the GAM 380AT Gripper In-Line Automatic PCB Bottom Depaneling Machine, please contact SEPRAYS today. This innovative technology is designed to meet the stringent requirements of modern electronics manufacturing, supporting the trend towards smaller, more complex, and higher-density boards.

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Model GAM380AT
Valid cutting size 500*450mm
Loading method Track delivery
Unloading method Conveyor belt delivery or track delivery
Transfer method The rotatable gripper for taking
Movement direction Left to right or right to left
Cutting function Tweening to staight line, L shape, U shape Circle, Arc
PCB specification Weight≤3kg,edge width≥3mm,thickness 0.8-4mm
Repeat precision ±0.01mm
Cutting precision ±0.1mm
Max moving speed XY: 1000mm/sec, Z: 800mm/sec
Spindle’s speed MAX: 60000rpm (Adjustable)
Tool change type Auto tool change
Cutting speed 1-100mm/s
Broken knife check Included
Operating system Windows10
Program teaching method Intuitive teaching by CCD color image input
Control method Precision multi-axis control system
XYZ axis driving mode AC Servo motor
Size of router bit 0.8-3.0mm
Voltage/Power requirement AC220V 50/60Hz 4KW Single-phase
Pneumatic pressure requirement 0.6MPa, 160L/min
Dimensions(W*D*H) 1252*1859*1735mm
Weight 770kg
Dust collector TS300L

Optional Features:

  • Fixed Pitch Jaws or Variable Pitch Jaws: Choose the jaws that best suit your application.
  • Barcode Reader: Enhances traceability and data management.
  • Router Bit Diameter Detection: Ensures tool integrity and consistent cutting quality.
  • MES Integration: Customizable integration with Manufacturing Execution Systems (MES) for enhanced process control and data analytics.

Benefits:

  • Efficient Cutting: The gripper cutting method eliminates the need for fixtures, streamlining the process and reducing setup time.
  • High Precision: The CCD vision system ensures accurate alignment and cutting, improving the overall quality of the PCBs.
  • Flexibility: The customizable unloading options provide flexibility in configuring the machine to fit different production line layouts.
  • Data Management: Barcode reader and MES integration enhance traceability and facilitate production planning and analysis.
  • Tool Integrity: Router bit diameter detection ensures consistent cutting quality and helps prevent tool-related issues.

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

Contact Form Demo (#3)