GAM 360AT In-Line Automatic PCB Separator Machine

seprays GAM 360AT In-Line Automatic PCB Separator Machine

Automatic PCB Separator Machine 1

Automatic PCB Separator Machine 2

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GAM 360AT In-Line Automatic PCB Separator Machine

The GAM 360AT In-Line Automatic PCB Separator Machine by SEPRAYS is a high-precision and efficient solution designed for automatic depaneling of printed circuit boards (PCBs). Here are the key features and benefits of the GAM 360AT:

Automated Operation: Fully automated operation from loading, cutting, and unloading PCBs. Offers multiple solutions to meet various process requirements.
High-Speed Vision Alignment: Uses a high-definition CCD camera for vision positioning and alignment. Ensures precise cutting and high accuracy in the depaneling process.
High-Speed Spindle with Auto Tool-Change Function: Equipped with a high-speed spindle for cutting with an auto tool-change feature. Reduces PCBA (Printed Circuit Board Assembly) damage due to static.
Flexible Cleaning Brush: Features a patent-protected flexible cleaning brush that extends the life of the router bit. Enables the router bit to be used in sections, reducing wear and tear.
High Efficiency Dual-Spindle Models: Offers high-efficiency models with dual spindles, including models GAM320AD, GAM330AD, and GAM340AD. These models further enhance productivity and throughput.

For more information on the GAM 360AT In-Line Automatic PCB Separator Machine and how it can benefit your manufacturing processes, Contact SEPRAYS today.

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Category: PCB Router Machine

Description

Model	GAM360AT
Valid cutting size	600*500mm
Loading method	Track delivery
Unloading method	Belt delivery or track delivery
Transfer method	Vacuum nozzle absorption
Movement direction	Left to right or right to left
Cutting function	Tweening to straight line, L shape, U shape, Circle, Arc
Process table	Single table
Repeat precision	±0.01mm
Cutting precision	±0.05mm
Max moving speed	XY: 1000mm/sec, Z: 800mm/sec
Max moving trip	X: 1040mm, Y: 655mm, Z: 90mm
Spindle’s speed	MAX: 60000rpm (Adjustable)
Tool change type	Auto tool change
Cutting speed	1-100mm/s (Adjustable)
Operating system	Windows 10
Program teaching mode	Intuitive teaching by CCD color image input
Program backup	USB data transfer
Control method	Precision multi-axis control system
XYZ axis driving mode	AC Servo motor
Size of Router Bit	0.8-3.0mm
Voltage/Power requirement	AC220V 50/60Hz 4KW Single-phase
Pneumatic pressure requirement	0.6MPa, 200L/min
Dimensions(WDH)	230916061717mm
Weight	930kg
Collector	TS300L

Optional Features:

Clamping Module for Carrier Process: Allows for secure clamping of PCBs in a carrier process.
Height Checking Module with Laser: Provides accurate measurement of PCB height to ensure consistent cutting quality.
Barcode Reader: Enhances traceability and data management.
Router Bit Diameter Detection: Ensures tool integrity and consistent cutting quality.
Customized MES (Manufacturing Execution System): Integrates with the factory’s MES for enhanced process control and data analytics.

Benefits:

Efficient Production: The fully automated operation streamlines the depaneling process, reducing manual intervention and increasing throughput.
High Precision: The high-definition CCD camera ensures precise alignment and cutting, improving the overall quality of the PCBs.
Static Protection: The high-speed spindle with auto tool-change function protects PCBAs from static damage, ensuring product reliability.
Extended Tool Life: The flexible cleaning brush helps extend the life of the router bit, reducing maintenance costs.
Enhanced Productivity: High-efficiency dual-spindle models further enhance productivity and throughput.
Traceability and Data Management: Barcode reader and MES integration enhance traceability and facilitate production planning and analysis.

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.