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ZM610M Automatic Plate Palletizing Machine

ZM610M Automatic Plate Palletizing Machine

The ZM610M Automatic Plate Palletizing Machine by SEPRAYS is a state-of-the-art solution designed to streamline and optimize the plate handling process in manufacturing environments, particularly in electronic assembly lines. Key highlights include:

  • Four Independent Vacuum Controls: The machine features four separate vacuum controls, allowing for individual suction and release actions. This versatility accommodates a wide range of plate sizes and specifications, ensuring flexibility in production.
  • Z-Axis 0-180 Degrees Rotation: Its Z-axis capability to rotate between 0 and 180 degrees caters to both positive (yang) and negative (yin) plate swings, essential for precise placement in various orientations.
  • Empty-Full Material Box Parallel Robot: This feature minimizes downtime by swiftly swapping material boxes without interrupting the workflow, saving Tray replacement time and enhancing overall productivity.
  • Customizable Gripping Mechanisms: The machine’s gripping mechanism can be tailored to match the specific characteristics of customer’s trays. Different gripping methods ensure compatibility and secure handling of trays.
  • Straight-Through Docking Mechanism: Facilitating direct connection with upstream and downstream equipment, this mechanism allows for seamless integration into the production line. Its tray swinging capability further adds to its adaptability.
  • Compatibility with SEPRAYS Router Machine: Specifically designed to integrate with SEPRAYS’ Router Machine models GAM330AT and GAM336AT, ensuring a cohesive and efficient end-to-end solution for your manufacturing needs.

Contacting SEPRAYS today initiates a partnership towards realizing efficient, future-ready production capabilities.

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Item ZM610M
Tray Size 300*350mm
Applicable Box Size L300-350; W250-300; H15-30 (mm)
Tray Stacking Height 400 mm
Tray in and out way Transportation belt
Receiving board flow direction Left to right (standard)/Right to left (specified)
Into the material way Shuttle fixture / Adsorption transfer
Number of Vacuum Modules Group
Adsorption off the board perception Equipped with
Maximum loading speed 1000mm/S
Repeatability ±0.05mm
PCBA loading direction Translation/90°/180° rotation
PCBA and Tray Coordinate Position Programmable
Tray Accuracy ±0.2mm
Connection Function Connectable to Depaneler/Parallel Shifter/Underlayer
AGV docking function Equipped with
Operation Interface Touch Screen Interface
Power Requirement AC220V-50/60Hz 3.5KW
Air Requirement 0.5-0.7MP 65L/min
Dimensions w1250*d1600*h1750mm
Weight 650KG

PCB Separator For Different Kinds of Industries

These recommendations are based on the specific needs of each industry and the characteristics of the PCBs and FPCBs they use. The choice of depaneling machine depends on the material, thickness, and complexity of the PCB, as well as the desired outcome in terms of edge quality, speed, and cost-effectiveness.

Single-Sided PCBs

PCB Types: Single-sided PCBs consist of a single layer of copper on one side of the substrate. They are often used in Consumer electronics, home appliances, basic electronic devices.

Recommended Machines:

PCB Router Depaneling Machine: These machines offer precise cuts and clean edges, which are essential for general-purpose PCBAs to ensure good electrical contact and prevent short circuits.
Punching Depaneling Machine: Suitable for simpler boards with less stringent edge requirements, providing a cost-effective solution for basic depaneling needs.

Double-Sided PCBs

PCB Types: Double-sided PCBs have copper layers on both sides of the substrate, allowing for more complex circuitry and connections. They are often used in Consumer electronics, automotive electronics, industrial controls.

Recommended Machines:

PCB Router Machine: Suitable for most double-sided PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.

Multilayer PCBs

PCB Types: Multilayer PCBs consist of multiple layers of copper and insulating materials, providing higher component density and complex routing. Used in Telecommunications, aerospace, medical devices, and high-performance computing.

Recommended Machines:

Laser Depaneling Machine: Suitable for high-precision cutting and less stress impact.
PCBRouter Machine: Suitable for boards with specific edge requirements or intricate designs.

Rigid PCBs

PCB Types: Rigid PCBs are made of rigid materials such as FR4 and are commonly used in a wide range of applications. They are often used in General electronics, automotive, industrial controls. Durability and ease of integration into mechanical assemblies.

Recommended Machines:

Router Machine: Suitable for most rigid PCBs, offering precise cuts and clean edges.
Laser Depaneling Machine: For higher precision and less stress impact.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components, making it a popular choice in various industries.

Flexible PCBs (FPCBs)

PCB Types: Flexible PCBs are made of flexible materials such as polyimide or PET and are used where space constraints or flexibility are necessary. Consumer electronics, wearable technology, medical devices. Compactness, flexibility, and ease of installation in confined spaces.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact. For very delicate or sensitive FPCBs where minimal heat generation is crucial.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

LED PCBs

PCB Types: LED PCBs are designed for efficient heat dissipation and are typically made of materials like aluminum or ceramic. LED lighting, automotive lighting, and display technologies.

Recommended Machines:

Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Laser Depaneling Machine: Suitable for boards requiring precise cuts and less stress impact, preserving the integrity of thermal management components.
Running Knife Depaneling Machine: Suitable for PCB depaneling of long strips, popular for very high efficiency and low cost.
V-Groove Depaneling: Is a practical and cost-effective solution for separating rigid PCBs. It provides a clean edge and reduces stress on components.

Rigid-Flex PCBs

PCB Types: Rigid-flex PCBs combine rigid and flexible sections, providing a compact and versatile design.

Industries: Aerospace, defense, medical devices, and consumer electronics.

Recommended Machines:

Laser Depaneling Machine: Suitable for precise cutting and less stress impact.

Aluminum-Based PCBs

PCB Types: Aluminum-based PCBs are used for their high thermal conductivity and are typically found in applications requiring efficient heat dissipation. They are often used in Power electronics, LED lighting, and automotive electronics.

Recommended Machines:

PCB Router Machine: Suitable for boards with thick copper layers or metal cores, ensuring clean cuts and minimizing the risk of damaging thermal management features.
Punching Depaneling Machine: Capable of adapting to PCBs of different sizes and shapes, dividing them into individual boards according to preset shapes and sizes, ensuring smooth and burr-free cutting edges.

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